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DIY Screen Top vs Custom Polycarbonate Lid

An honest comparison of a window-screen frame you build yourself and a lid cut to your tank: cost, fit, feeding, cutouts and how each ages.

Two ways to the same goal

Both a home-made screen top and a custom-cut lid keep fish in while the tank breathes. One costs an evening and a trip to the hardware store, the other costs more and arrives in a box. This page is a fair account of what each one is good at, written by a company that sells the second kind. If a DIY screen is right for your tank, you should build one.

The DIY screen top

The standard build is a window-screen frame kit: aluminum or vinyl channel cut to length, four plastic corners, a roll of mesh and a rubber spline pressed in with a roller. Reef suppliers sell kits with a clear or white netting instead of dark window screen, which shades the tank less. An hour of work, a hacksaw or a miter box, and the top is done.

Where it works well

  • Cost. A kit and mesh is the cheapest cover you can put on a tank.
  • Framed tanks. A plastic rim has an inner ledge the frame can sit in, so it stays put and sits flush.
  • Gas exchange and light. With a clear mesh, a screen top is as open as a tank can be and still be covered.
  • Odd shapes. A frame can be built around a brace or a bracket by cutting and joining more pieces.

Where it falls short

  • Rimless tanks. There is no ledge, so the frame sits on the bare top edge of the glass. It slides when touched, leaves a slot along every edge for a goby or a shrimp, and a frame built a little small falls in.
  • Sag. Spline-held mesh loosens over time and the frame channel bows across a wide tank, so the middle droops toward the water.
  • Feeding. The whole frame lifts every time you feed, which is when fish are at the surface and excited. Cutting a feeding hole in spline mesh is possible but ragged.
  • Cords and brackets. A light arm or a hang-on filter means a notch in the frame or a corner left open. Open corners are where fish go.
  • Looks. Aluminum channel and corners on a rimless, low-iron tank undo the reason the tank was bought.
  • Ageing. Salt creep corrodes aluminum, the plastic corners get brittle under the light, and the mesh is usually replaced within a couple of years.

The custom polycarbonate lid

A MasterLids lid is a single sheet of 3/8-inch clear polycarbonate cut on a CNC to the outside of your tank's glass, with a mesh window in the middle and a lip underneath that sits inside the glass. There is no frame to assemble; the sheet is the frame. Catalog lids are drawn for 180+ production tanks, and the custom builder takes three measurements for anything else.

Where it is better

  • Fit on a rimless tank. The lip inside the glass means it cannot slide, and the outer edge lines up with the outside of the tank. The corners are closed.
  • Rigid. 3/8-inch polycarbonate does not sag or bow, and the mesh is held in a machined window rather than a spline.
  • Feeding hole with a cap. Placed where you feed, so the lid stays on. A feeding cup that holds food at the surface is an option.
  • Cutouts drawn in. A notch for a light bracket, a cord or a hang-on filter is a line on the drawing, sized to what passes through it, with clearance.
  • Evaporation cover. A clear panel that snaps over the mesh when you want the top sealed, and comes off when you do not.
  • Proof before cutting. You see the lid with every hole and cutout and approve it before anything is made. Catalog lids are guaranteed to fit the model, and a lid that does not fit because of our error is remade free.
  • Looks. Clear polycarbonate on a rimless tank is nearly invisible from the front.

Where the DIY screen still wins

  • Price. A custom lid costs more than a kit. On a cheap framed tank the screen is the sensible choice.
  • Framed tanks. We do not build for plastic-rimmed tanks; a lip inside the glass is the wrong design for a rim with its own ledge.
  • Today. A screen can be on the tank tonight. A lid ships within about a week of the proof being approved, and usually faster than that.

Side by side

DIY screen topCustom polycarbonate lid
CostLowestHigher; priced per model on the product page
Time to a covered tankTonightAbout a week after you approve the proof
Fit on a rimless tankRests on the glass edge, can slide or fall inLip sits inside the glass; cannot slide
Fit on a framed tankSits in the rim ledge; goodNot offered
Gaps at the cornersUsually someClosed
FeedingLift the frameCapped feeding hole where you feed
Cords, brackets, filtersNotch the frame or leave a corner openCutouts sized to each item, on the proof
Sag over timeMesh loosens, channel bowsNone at 3/8-inch
Evaporation controlNoneOptional snap-on cover
Looks on a rimless tankVisible aluminum frameClear, nearly invisible
LifespanMesh and corners replaced every few yearsPolycarbonate frame lasts; mesh window can be renewed
💡A reasonable rule: framed tank or a temporary setup, build the screen. Rimless or all-in-one tank you intend to keep, a lid cut to it will outlast several screens and will not be the reason a wrasse ends up on the floor.

If you go custom

Start by looking for your tank in the catalog; if it is there, nothing needs measuring. If it is not, three outside measurements are enough to draw it in the builder, and the cutout guide covers anything that crosses the glass.

Ready for a lid?

Pick your tank, preview the lid, approve a proof

Lids for 180+ tank models are already drawn, so there is nothing to measure. Add a feeding hole and cutouts in the configurator, approve the digital proof, and it ships free to the contiguous US, usually within a week.

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